Table of Contents

Product Information Procedures

Rules for Product Titles

Definitions:

Steps for New Products

To ensure that all related product data is accurate, any changes to quantities, weights and dimensions must be communicated to the Product Development department. The following list is our initial procedure for adding a new product:

  1. Product Development Coordinator provides the Buyer with the new product name and requests UPC#.
  2. The Buyer enters the new product name and related information into GP/SalesPad and provides Product Admin with the new item number and UPC#.
  3. Product Admin adds the new item’s product information into the product database and notifies Sales, Marketing, Warehouse Manager and the Key Retail Logistics & EDI Coordinator.
  4. Sales enters pricing and Marketing enters description into the product database.
  5. The Key Retail Logistics & EDI Coordinator works with Shipping to calculate the pallet build using CubeMaster, and the pallet information is entered into the product database. Container load information must also be added once it is calculated by the EDI Coordinator via Solutions software.
  6. When the first PO/container of the new item arrives, the Quality Assurance Coordinator and the Returns Specialist verify all quantities, dimensions and weights. The Returns Specialist will individually box 1) one unit and 2) Minimum Order Qty. (units) and enter the FedEx Ground chargeable weights for 1) and 2) into GP and update product database with actual box dimensions and weights for 1) and 2).
  7. If any case quantities, dimensions, or weights differ, then the Returns Specialist needs to notify Shipping and Product Admin for recalculations and updates.

Every quarter, the Buyer will compare a list of individual shipping weights from the product database to the shipping weights in GP and make any corrections.

When a PO for sales samples is entered in SalesPad to be shipped via container

When a PO for sales samples is entered in SalesPad to be shipped via FedEx

Purchase Order process for new items

Status Assigned To Task Changes Status To Assigns To Adds Followers
(Task Created) Jen FIXME Enters task and attaches proposed buy document; Enters separate QA task below in red Proposed Jaime
Proposed Jaime Reviews proposed buy for quantities and ship date; changes the Task title to PO# Enters PO PO Entered Kevin Edgar
PO Entered Kevin Reviews PO for quantity and price PO Approved/Ready for PD Dept Rachel/Kris FIXME Jen FIXME
PO Approved/ Ready for PD Dept Rachel/Kris FIXME Creates PO packet and sends PO to supplier; Requests product sample from QA Coordinator to create MDS PO packet sent to Supplier Jaime
PO Packet Sent to Supplier Jaime Follows up for sales confirmation/PI; PO quantities and dates are confirmed PO accepted by Supplier Katherine
PO Accepted by Supplier Katherine Closes Task Closed

* POs for custom/DI orders will be entered by Jaime; they will follow the same project task list as regular stock orders.
* 1st order PO's for new products will be initiated by Jen FIXME (not Katherine) as Task Creator; the flow will follow the same project task list as regular stock orders, however, Jen FIXME (not Rachel) will enter task for QA Requirements Requested and provide QA Coordinator with a physical sample of product; product to be returned to Product Admins for MDS creation.

Status Assigned To Task Changes Status To Assigns To Adds Followers
(Task Created) Jen FIXME Enters QA requirements task by product name and provides QA Coordinator with physical sample or photos for reference QA Requirements Requested Edgar Rachel/Kris FIXME/Kevin
QA Requirements Requested Edgar Determines labeling, pre-shipment and/or testing requirements; Fills out detailed notes to QA Worksheet and sends to Product Admins (to be added to MDS). Ready for PD Dept Rachel/Kris FIXME Jen FIXME/Kevin
QA Requirements Initiated Rachel/Kris FIXME | <color red>Reads QA Worksheets of SKUs in PO packet; Works with Edgar to determine labeling requirements and manage with supplier QA Label Review Edgar
QA Requirements Sent Edgar Review label artwork and documented label specifications in MDS Approve, or Send to Re-do/Modify Edgar (Approve)

Rachel (Re-do/Modify)
Jen FIXME/Kevin
QA Requirements Sent Edgar Manages timely completion of testing requirements Closed


Per Kevin's directive, 1/30/17 email:
Regular planned proposals to buy:
purchase orders need to be entered in SP and assigned to Kevin for approval by the buyer within 3 working days. Kevin will have one day to review and approve and assign to PD. PD will have 3 working days to send the order and MDS sheets to the vendor.
Rush Orders (replenishing unexpected large orders and custom orders):
purchase orders need to be entered in SP and assigned to Kevin for approval within 1 working day. Kevin will have one day to review and approve and assign to PD. PD will have 1 working day to send the order and MDS sheets to the vendor.
The planner does now have updated MOQ quantities for all vendor items. If the planner decides we only can place the MOQ to avoid being overstocked, the buyer should put in the order at the desired quantity and try to negotiate with the vendor to accept the order quantity. The vendor can either reject the item from the order, accept it, or accept it with an additional charge. The GM will make  the final decision to cancel the item, increase the quantity or accept the upcharge and the buyer will update the PO accordingly.

Updates:
6/12/17: Added 3 days lead time requirement (**)
6/12/17: Added Kevin's directive, 1/30/17 email notes.

Purchase Order process for stock items

Status Assigned To Task Changes Status To Assigns To Adds Followers
(Task Created) Katherine* Enters task and attaches proposed buy document Proposed Jaime
Proposed Jaime Reviews proposed buy for quantities and ship date; changes the Task title to PO# Enters PO PO Entered Kevin Edgar
PO Entered Kevin Reviews PO for quantity and Price PO Approved/Ready for PD Dept Rachel/Kris FIXME Jen FIXME
PO Approved/ Ready for PD Dept Rachel/Kris FIXME Creates PO packet and sends PO to supplier; Creates a separate QA Task (see below in red) PO packet sent to Supplier Jaime
PO Packet Sent to Supplier Jaime Follows up for sales confirmation/PI; PO quantities and dates are confirmed PO accepted by Supplier Katherine
PO Accepted by Supplier Katherine Closes Task Closed

* POs for custom/DI orders will be entered by Jaime; they will follow the same project task list as regular stock orders.
* 1st order PO's for new products will be initiated by Jen FIXME (not Katherine) as Task Creator; the flow will follow the same project task list as regular stock orders, however, Jen FIXME (not Rachel) will enter task for QA Requirements Requested and provide QA Coordinator with a physical sample of product; product to be returned to Product Admins for MDS creation.

Status Assigned To Task Changes Status To Assigns To Adds Followers
(Task Created) Rachel/Kris FIXME Enters QA requirements task by PO#; Adds a QA worksheet to each SKU's MDS QA Requirements Requested Edgar Jen FIXME/Kevin
QA Requirements Requested Edgar Determines labeling, pre-shipment and/or testing requirements; Adds detailed notes to QA Worksheet in PO packet's MDS; Adds “N/A” where not applicable. Ready for PD Dept Rachel/Kris FIXME Jen FIXME/Kevin
QA Requirements Initiated Rachel/Kris FIXME Reads QA Worksheets of SKUs in PO packet; Works with Edgar to determine labeling requirements and manage with supplier QA Label Review Edgar
QA Requirements Sent Edgar Review label artwork and documented label specifications in MDS Approve, or Send to Re-do/Modify Edgar (Approve)

Rachel/Kris FIXME (Re-do/Modify)
Jen FIXME/Kevin
QA Requirements Sent Edgar Manages timely completion of testing requirements Closed


Per Kevin's directive, 1/30/17 email:
Regular planned proposals to buy: purchase orders need to be entered in SP and assigned to Kevin for approval  by the buyer within 3 working days. Kevin will have one day to review and approve and assign to PD. PD will have 3 working days to send the order and MDS sheets to the vendor.

Rush Orders (replenishing unexpected large orders and custom orders) : purchase orders need to be entered in SP and assigned to Kevin for approval within 1 working day. Kevin will have one day to review and approve and assign to PD. PD will have 1 working day to send the order and MDS sheets to the vendor.

The planner does now have updated MOQ quantities for all vendor items. If the planner decides we only can place the MOQ to avoid being overstocked, the buyer should put in the order at the desired quantity and try to negotiate with the vendor to accept the order quantity. The vendor can either reject the item from the order, accept it, or accept it with an additional charge. The GM will make  the final decision to cancel the item, increase the quantity or accept the upcharge and the buyer will update the PO accordingly.

Updates:
6/12/17: Added 3 days lead time requirement (**)
6/12/17: Added Kevin's directive, 1/30/17 email notes.
10/2/17: Added Kris' name to sheet where Rachel's is listed; Added the header to denote STOCK orders as tasks for NEW items are slightly different; revised tasks re: QA Requirements Request

Product Development Process

Phases Title Summary Assignee Lead-time Time Allowed EARLY Due Date Time Allowed “MID-YR” Due Date
1-New Products Proposal 1A-Next year's new products proposal plan 1) Prepare for and conduct initial meeting with GM to fine-tune proposed new items plan
2) Prepare for and conduct initial meeting with management team to determine which items/product categories are worthy of consideration to add to product line
3) Prepare New Product Presentation Sheet for each product up for consideration
4) Conduct follow-up meetings to review materials, NPPSs (new product presentation sheet), competitive analysis; determine target wholesale/retail price & overall spend for new products and decide which items to proceed with.
Jen, Nathan 45 days 45 days 15-Nov N/A N/A
2-Design/Development Phase 2A-Product Design Details Determination & Analysis 1) Share product design details and PITs (Product Information Template) with supplier(s)
2) Supplier-completed Product Information Template reviewed and vetted
3) Duty rate & HTS Codes determined (Ken Timmons @ Western Overseas)
4) New Product Presentation Sheet updated, as needed
5) Review NPPS data with management team to analyze product's viability, projected sales/sales channels, proposed launch date (Jan. or June), etc.
Jen, Nathan 45 days 45 days 31-Dec ongoing ongoing
3-Prototype Sample Phase 3A-Manage product refinements with suppliers 1) Ensure PIT/NPPS is updated, as needed, with any revisions
2) Latest prototype sample presented to management with updated NPPS until approved
Jen, Nathan ongoing ongoing N/A ongoing N/A
4-Pre-production Sample Phase 4A-Present latest prototype/pre-pro sample approved by management 1) Pre-pro sample requested (to be used for MDS/Photography)
2) Item approved by management for purchase/add to product line
3) If item is cancelled or tabled, update all records
Jen, Nathan 21 days 30 days 11-Feb 30 days 30-Aug
4-Pre-production Sample Phase 4B-Product Admin tasks QA Coordinator with determining the following for pre-production requirements: 1) Labeling/inserts
2) Labeling placement
(QA Coordinator needs product image, general material specs., intended age use to send to testing lab for testing suggestions/requirements)
Rachel. Kris 1 day 7 days 11-Mar 7 days 27-Sep
4-Pre-production Sample Phase 4C-Review QA recommendations and prepare required materials to send to supplier 1) Review QA recommendation for testing/labeling requirements
2) Begin research needed for any text to be created
3) Create check list bullet points list
4) Determine if Use/Assembly instructions are needed
5) Care instructions: info. tag, separate tag, sticker, insert, booklet, hang tag/sleeve/header card/gift box?
6) Obtain trilingual translations for all required warnings or instructions
7) Update changes to current labels, addition of labels, etc. in Change Order on MDS
Rachel. Kris 10 days 14 days 18-Mar 14 days 4-Oct
4-Pre-production Sample Phase 4D-Brand Determination Determine:
1) Which PTFoB?
2) PTFoB logo type (patch/tag)
3) placement on product
1) Jen, Nathan
2 & 3) Rachel, Kris
3 days 7 days 2-Apr 7 days 19-Oct
4-Pre-production Sample Phase 4E-Packaging Type/Key Merchandising criteria determined Jen (Brandon) 3 days 7 days 9-Apr 7 days 26-Oct
4-Pre-production Sample Phase 4F-Is item infringing on another company's patent? Jen 4 days 7 days 16-Apr 7 days 2-Nov
4-Pre-production Sample Phase 4G-Should item/pattern be patented/copyrighted? Jen (Kevin) 1 day 7 days 23-Apr 7 days 9-Nov
4-Pre-production Sample Phase 4H-Pre-production Sample approved? Jen, Nathan 1 day 7 days 1-May 7 days 16-Nov
4-Pre-production Sample Phase 4I-Key Order Details determined in PD meeting 1) Product name
2) Wholesale price
3) Colors/patterns offered
4) Initial order qty per SKU
5) Should item be patented
Jen 14 days 14 days 15-May 14 days 1-Dec
4-Pre-production Sample Phase 4J-Can Capacity/Volume and/or Surface Area determined Determine:
1) Can capacity/volume
2) Surface area
3) Features
Jen, Rachel, Kris (Danny) 5 days 14 days 1-Jun 14 days 15-Dec
4-Pre-production Sample Phase 4K-Manage acquisition and documentation of key shipping information 1) Case pack
2) Carton DIMs
3) CBM
4) Request 20' & 40'HC qtys from Bonnie
Jen, Rachel, Kris 5 days 14 days 15-Jun 14 days 1-Jan
4-Pre-production Sample Phase 4L-New item numbers & UPCs in GP/Salespad 1) Enter Intervals task assigned to buyer 4L-1 Details:
1) Provide FPT (full product title) and color, if applicable (with space dash space between name & color), 3-digit color code, brand to request Item # and UPC
Jen 5 days 14 days 1-Jul 14 days 15-Jan
5-Production Phase 5A-Initiate PO Creation 1) Enter Intervals Task assigned to buyer
2) Move CAs to WIP folder (in Purchasing) for Kevin to access for new Cost Chart
3) Create Intervals task & provide sample to QA Coordinator to decide labeling & testing requirements
5A-1 Details:
Fill in “Approved for Purchase” spreadsheet with:
1) Supplier/Vendor ID, Item, Descriptor Line, Item #, UPC, Brand, 1st Order Qty, Price
2) Added set-up costs, mould charges (details, units, cost/ea)
3) Extra components to order?
Jen 3 days 30 days Jul. 1 - Aug. 1 60 days (CNY) 1-Dec - 1-Feb
5-Production Phase 5B-Production Support 1) Prepare PO packet
2) Coordinate with QA Coordinator and Buyer if production support needs to be communicated to supplier
3) Supply any remaining production-related essentials not sent in PO packet to supplier (e.g., packaging artwork, label artwork, use instructions, etc.)
5B-1 Details:
Coordinate Change Order improvements to product; request & manage pre-production samples, as needed; prepare info tags, all mandatory tags, labels (PO/lot# bar code, use, instructions, caution, manuals, wt. capacity, etc.), check packaging artwork; enter QA testing/labeling task in Intervals
5B-1 Subtask:
Update “Product Descriptions, Full-Color, Options_080717.xlsx” sheet with key details for packaging
Rachel, Kris 14 days 30 days 1-Sep 30 days 1-Mar
5-Production Phase 5C-Determine & obtain all key data points required for Product Database (PDB) 1) Determine and obtain key product admin data points required in the Product Data Base
2) Follow “Steps for New Products” in Picnic Time Knowldge Base for data input and initiating inter-dept. process
5C-1 Subtask:
Inform Key Accts Logistics Coordinator (Mike M.) when any product's information is updated in PDB
Rachel, Kris 60 days 60 days+ 1-Nov 60 days+ 1-May
6-Product Arrives 1-Dec 1-Jun
Trade shows: 1st week Jan mid-July

Direct Import Template

DIRECT IMPORT / CUSTOM TEMPLATE
Customer Name
Customer PO
Picnic Time Order
Order Initiated By
Picnic Time PO
Picnic Time Ship Date
Delivery Req'd Date
FOB Location
Order Fulfillment Location
Ship To
Product Information
Product Name Item Number Production Lead Time FOB Price Carton Quantity Qty Ordered Customer PO Customer Delivery Date on PO UPC (PT-created?) PT Logo to be Included on Product/Tags? Which Factory will be producing the goods? Information Verified by:
Customization
Details Notes Information Verified by:
Custom Logo/Decoration?
Artwork Provided?
PMS Colors for Artwork?
Artwork Dimensions
Changes to PT design?
Licensed Production In-House? Or at Factory?
Samples
Details Notes Information Verified by:
Swatches Needed?
Pre-Pro or Production Samples Needed?
Sample Quantity
PT will always order 5 samples:
1 x Product Dev Dept
1 x Licensing Dept
1 x Key Retail Dept
1 x Customer
1 x Licensor (if licensed)
Req'd Date for Samples
Required Labelling
Details Notes Information Verified by:
Picnic Time Tags?
Customer Tags?
Location of all tags
Multi-lingual requirements?
Packaging
Details Notes Information Verified by:
Standard Case Pack or Custom?
Custom Packed in Carton?
Picnic Time Hang Tags/Header Card?
Pricing Tickets Required?
Who orders?
Who attaches?
Who pays?
Polybags and Polybag Warning?
Tri-Language Polybag Required?
Shipping Carton Labels?
Custom Carton Artwork?
Shipping Marks?
Location of All Shipping Marks
UPC Provided by Customer?
Testing Requirements
Details Notes Information Verified by:
Customer-specific Requirements?
Country-specific Requirements?
Licensor-specific Requirements?

Internal Quote Sheet: Custom Order/Direct Import

Today's Date: …………………………………… Customer's requirements in priority order, if applicable (e.g., delivery date, price, pass testing, proprietary design): ……………………………………
CUSTOMER SAMPLES
Name …………………………………… Does customer require Pre-production Samples? How many? By when? ……………………………………
Ship/Delivery Date …………………………………… Pre-Production Sample Required Delivery Date ……………………………………
# of Doors …………………………………… Does the customer require Production Samples? How many? By when? ……………………………………
Credit Approval Required? Approved? …………………………………… Production Sample Required Delivery Date ……………………………………
PRODUCT PRODUCT PHOTOGRAPHY REQUIREMENTS
Brand …………………………………… Type(s) of shots (e.g., studio, hero, lifestyle, pkg mock-ups) ……………………………………
Item(s) of Interest …………………………………… For what use? (pkg, customer website, ads) ……………………………………
Item Color(s) (Standard or Custom)
If custom, what is the PMS?
…………………………………… TESTING
Quantity Per Item …………………………………… Testing Requirements? ……………………………………
Existing Catalog Item or Custom Item …………………………………… PRODUCTION
Licensed/Decorated? …………………………………… Lead Time ……………………………………
Artwork Specs (PMS/Size/Loc, etc.) …………………………………… COSTING
Case Quantity (Standard or Custom) …………………………………… Supplier FOB $/Supplier FOB Port ……………………………………
Factory MOQ …………………………………… Required Supplier Ship Date to Meet Customer In-Hands Date ……………………………………
Customer Allowance Amount ……………………………………
PACKAGING Customer Rebate Amount ……………………………………
Packaging Type (Standard or Custom) …………………………………… Exit Strategy Requirements ……………………………………
Merchandising objective? …………………………………… Rep Commission Amount ……………………………………
Packaging MOQ …………………………………… License Royalty Amount ……………………………………
Does customer need to approve packaging? …………………………………… FOB Point ……………………………………
Does customer require items to be delivered in inner shipping cartons? ……………………………………
CUSTOMER QUOTED PRICE
MERCHANDISING ASSETS
Merchandising Assets Required? …………………………………… Completed by: …………………………………… Date: ……………………………………
Type? Peggable? Floor Display? CDU? …………………………………… Approved by: …………………………………… Date: ……………………………………